Leading Pre-Engineered Building Manufacturer & Supplier in India
Cost effective and quick to construct.
Kaizen Smart builds are specialists in developing pre-engineered structures or buildings. The pre-engineered building is a building made up of metal. This building includes a structural frame, standard roof, and wall support. It is made in a workshop or factory and assembled at the site. It is a new construction technique replacing the traditional manufacturing techniques. It is seen as a breakthrough in the industry of construction. These structures are quite favourable as they need less construction time. These structures are cost-effective, strong, high quality, and most important require low maintenance. These structures are quite wide and column-free.
There has been a substantial increase in the demand for these structures in recent years. This is basically due to rapid growth in the construction industry and the need for quick-track construction
Traditional construction techniques require plenty of manpower or labour to complete any project while PEB constructions require only limited labour. The labour charges in conventional constructions are huge. The labour costs are drastically reduced in the construction of PEB making it cost-effective. PEB can be constructed within a few days or weeks easily in the warehouse and assembling is done at the site. The traditional method of construction is time-consuming. When the PEB are dismantled, the structures can be reused or recycled at the other site easily. The parts of the PEB structures are manufactured separately keeping in mind the natural events and extreme weather conditions. It ensures the long tenure of these structures for several years. The maintenance cost of PEB is very low. All these factors make the Pre-Engineered Buildings structure affordable and durable.
PEB structures have a frame construction system which includes primary, secondary framing systems and bracing systems. These three elements combine to form a stable steel building which withstands all the extreme conditions of weather and natural disasters if any. Secondary structural frames include purlin and girt of C or Z shapes of different sizes. In this type of structure, cold form Z sections are mainly used for secondary framing. This greatly enhances the strength and lowers the weight of the structure. Girt or purlins are the parts which transfer forces from one frame to another. These are for the overall stability and act as a framing system against harsh climatic conditions.
Single skin wall cladding:
This type of structure uses one metal deck sheet. It is designed in such a way that it proves to be economical for the customers. Its performance is good to moderate. There must be a single-skin metal roof installed for insulation purposes just below the metal cladding sheet. It is held by aluminium foil or steel wire mesh rolled over purlins
These insulated panels are single components which are pre-engineered systems. The raw materials used are rigid polyurethane, PIR(polyisocyanurate), and IPN (Isophenic). It is also made up of a mineral wool insulation core sandwiched between layers of metal. One metal is placed on the external weather side and the other is placed on the pre-finished internal liner. This gives rise to a single part replacing multi-part constructions
These single-skin metal panels are strips of pre-painted metal that are designed into various shapes. These are lightweight, flexible, easy to install, and recyclable.
This type of system consists of two overlapping sheets of corrugated steel. These are galvanized or have lacquered finish. It is separated by fibreglass insulation and the whole assembly process is performed on-site.
It is a concealed fixed roof system which includes vertical ribs with flat space inside it. The side edges of one roof panel are seamed along the length of the adjoining roof panels. The panels are connected to the purlins with specially designed clamps. This system has the advantage of supplying superior weather resistance. The has a pleasant architectural interior finish.
The raw materials used in the insulated sandwich roof panels are PUF or PIR or Mineral wool. These are factory-made units which include an insulating layer between two sheets. These are finished panels with 0.5 -0.8 mm thickness. It consists of a profiled external facing and an insulation core with an internal flat liner. The primary function of the core is to supply effective insulation and strong bonding. This strong bond helps better structural stability resulting in higher loading and wider spans.
We supply quality PEB structures which would suffice a varied range of structural requirements. These are in demand where clients wish to give an aesthetic and architectural touch to the structures. It is a smart technique largely preferred by the customers. We deliver the PEB structures without compromising quality and design. We ensure the strength and durability of the PEB structure installed at the site.
We have had a team who are experts in structural engineering for over 20 years. We deliver quality and durable prefabricated and pre-engineered structures. We have completed projects across India. Our network is spread across the country covering all major cities, commercial hubs, and remote areas as well.
We deliver in Indore, Gujarat, Allahabad, Varanasi, Noida, Uttar Pradesh, Odisha, Kerala, Ghaziabad, Raipur, Bhilai, Jajpur, Jeypore, Tatanagar, Punjab, Bhatinda, Roorkee and all the areas across PAN India.
India – Delhi, Haryana, Uttar Pradesh, Madhya Pradesh, Rajasthan, West Bengal, Gujarat, Maharashtra, Punjab, Himachal Pradesh, Bihar, Jharkhand, Chhattisgarh, Uttarakhand, Kolkata, Karnataka, Odisha, Andhra Pradesh, Telangana, Arunachal Pradesh, Assam, Ladakh, Jammu and Kashmir, Kerala, Meghalaya, Manipur, Mizoram, Nagaland, Tripura, Sikkim, Goa, Puducherry, Chandigarh, Lakshadweep