A legacy of trust with
A LEGACY OF TRUST|CASE STUDY — FABCARE

A legacy of trust with Fabcare

GLOBAL FABRIC CARE LEADER · 5-STAR HOTELS & MAJOR AIRPORTS WORLDWIDE · THREE LANDMARK PROJECTS

Kaizen Smartbuild is proud to highlight its long-standing association with Fabcare — a globally recognised leader in the fabric and dry-cleaning industry. Over five years, Kaizen has partnered with Fabcare on three landmark PEB projects, growing from a single manufacturing unit in Delhi to a 1.25 lakh sq ft flagship facility at Reliance MET, Jhajjar.

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PARTNERSHIP

5+ Years

PROJECTS DELIVERED

3 Landmark

FLAGSHIP FACILITY

1.25 Lakh sq ft

SECTOR

Fabric Care

KEY STATISTICS
DATA SHEET / FABCARE
0+

YEARS PARTNERSHIP DURATION

0+

LANDMARK PROJECTS

0sq ft

LARGEST PROJECT

Global

FABCARE MARKET PRESENCE

Delhi + Jhajjar

PROJECT LOCATIONS

ABOUT THE CLIENT
SEC. 01 / CLIENT

Fabcare — global leader in fabric care solutions

Fabcare is a globally recognised leader in the fabric and dry-cleaning industry — manufacturing state-of-the-art washing and pressing machines that are essential infrastructure at 5-star hotels and major airports worldwide. Fabcare's products are trusted by the world's most demanding clients — hospitality brands and aviation operators that cannot afford equipment failure or quality compromise.

Fabcare Facility

FABCARE • DELHI & RELIANCE MET, JHAJJAR

Fabcare's manufacturing operations in India serve both domestic and international markets — requiring industrial facilities that match the precision, quality, and operational reliability of the products being manufactured inside them. A company that equips 5-star hotels and international airports applies the same exacting standards to its own facilities — making the selection of Kaizen Smartbuild as their PEB partner a significant endorsement.

Over five years and three progressively larger projects, Fabcare has entrusted Kaizen Smartbuild with its most critical infrastructure investments — from the initial manufacturing unit to a 1.25 lakh sq ft flagship facility at one of India's premier industrial zones. This sustained growth in project scale and complexity is the defining measure of a true long-term partnership.

SCOPE OF WORKS

Design & detailing
Fabrication
Erection
Manufacturing unit
Warehouse mezzanine
1.25 lakh sq ft flagship facility
Mezzanine areas
Crane integration
THREE LANDMARK PROJECTS

From a Delhi manufacturing unit to a 1.25 lakh sq ft flagship

Each Fabcare project represents a deliberate step forward — larger in scale, more complex in brief, and placed with greater confidence. The three projects together tell the story of a partnership built on consistently delivered quality.

01

From 2010

Washing Machine Manufacturing Unit

Mundra Industrial Area, Delhi · Manufacturing facility

The project that began the Kaizen–Fabcare partnership. Kaizen Smartbuild designed and constructed Fabcare's washing machine manufacturing unit at the Mundra Industrial Area, Delhi — the facility where Fabcare's industrial washing and pressing equipment is produced.

Project Highlights

  • First Kaizen–Fabcare project — beginning of a five-year partnership
  • Manufacturing facility purpose-built for washing machine production
  • Mundra Industrial Area, Delhi — established industrial corridor
  • Clear-span PEB structure optimised for production line layout
  • Structural provisions for heavy equipment installation and material handling
  • Foundation of trust that led directly to Projects 2 and 3

Why This Project Matters

The starting point. Fabcare's decision to return to Kaizen for two subsequent, larger projects confirms that this first delivery exceeded expectations on quality, programme, and partnership.

02

Phase 2

Warehouse Mezzanine Building

Mundka Industrial Area, Delhi · Warehouse with mezzanine

Following the success of Project 1, Fabcare entrusted Kaizen Smartbuild with a second, different project type — the construction of a mezzanine building for their warehouse in the Mundka Industrial Area, Delhi. This project demonstrated Kaizen's ability to deliver structurally sound and efficient warehouse solutions for the fabric care industry.

Project Highlights

  • Second project — trust extended to a different facility type
  • Mundka Industrial Area, Delhi — adjacent to key logistics routes
  • Mezzanine floor system for maximised warehouse storage capacity
  • Structurally engineered for warehousing loads — pallet storage and equipment
  • Demonstrates Kaizen's warehouse mezzanine capability beyond industrial sheds
  • Reinforces Fabcare's confidence in Kaizen across multiple project types

Why This Project Matters

The trust test. Moving to a second, different project type at a different location demonstrates Fabcare's growing confidence in Kaizen as a versatile PEB partner, not just a one-project vendor.

03

Most recent & largest

1.25 Lakh Sq Ft Facility — Reliance MET, Jhajjar

Reliance MET, Jhajjar, Haryana · Large-scale PEB with mezzanine & cranes

Kaizen Smartbuild's most recent and largest Fabcare collaboration — a sprawling 1.25 lakh (125,000) sq ft state-of-the-art PEB facility at Reliance MET, Jhajjar. This flagship project was designed with mezzanine areas and overhead cranes, ensuring high functionality, efficiency, and durability for Fabcare's most ambitious India manufacturing investment.

Project Highlights

  • Scale: 1.25 lakh sq ft (125,000 sq ft) — Fabcare's largest India facility
  • Location: Reliance MET, Jhajjar — premier planned industrial zone
  • Mezzanine areas integrated into the PEB structural design
  • Overhead cranes — EOT crane runways within the primary PEB frame
  • State-of-the-art facility design — world-class manufacturing environment
  • Kaizen's largest single Fabcare project — reflects five years of accumulated trust

Why This Project Matters

The landmark. A 1.25 lakh sq ft facility with mezzanine and cranes is not a routine warehouse — it is a flagship manufacturing investment. Fabcare chose Kaizen for this project because of the confidence built across Projects 1 and 2.

THE KAIZEN–FABCARE GROWTH ARC

How each project built on the last

The three Fabcare projects are not independent engagements — they are a progression. Each project represents a deliberate expansion of the partnership, with Fabcare placing greater trust and larger investments in Kaizen at each stage.

01

Phase 1

Trust established

  • Manufacturing unit Mundra Industrial Area, Delhi
  • Single project type. First engagement. Foundation of trust.
02

Phase 2

Trust extended

  • Warehouse mezzanine Mundka Industrial Area, Delhi
  • Different project type. Different location. Trust proven versatile.
03

Phase 3

Trust confirmed

  • 1.25 lakh sq ft flagship Reliance MET, Jhajjar
  • Largest project. Premier industrial zone. Five years of trust crystallised.
DEEP DIVE — RELIANCE MET JHAJJAR
SEC. 01 / FLAGSHIP

1.25 lakh sq ft flagship facility — the defining Fabcare project

The Reliance MET Jhajjar project is the culmination of the Kaizen–Fabcare partnership — a 125,000 sq ft state-of-the-art PEB facility that represents Fabcare's largest India manufacturing investment and Kaizen Smartbuild's most ambitious Fabcare delivery.

CODE / SPECIFICATIONVALUE
Project name
SPEC 01
PLATE 01 / 09

Project name

RELIANCE MET, JHAJJAR • FLAGSHIP FACILITY

Fabcare Manufacturing Facility — Reliance MET, Jhajjar

FABCAREFLAGSHIPJHAJJAR
THE FABRIC CARE INDUSTRY — WHAT FABCARE'S FACILITIES REQUIRE

Specialist infrastructure for world-class fabric care manufacturing

Fabcare's washing and pressing machines are essential infrastructure at 5-star hotels and major airports worldwide — operated by clients who cannot accept equipment failure. This quality standard flows back into Fabcare's own manufacturing facilities.

Fabcare's manufacturing requirements

  • Large clear-span production floors for washing machine assembly lines
  • Heavy overhead material handling — EOT cranes for large machine components
  • Multi-level mezzanine layouts for assembly staging and parts storage
  • Precision manufacturing environment — clean, organised, well-lit
  • Loading dock provisions for inbound component and outbound equipment dispatch
  • Future expansion capability as production volumes grow

How Kaizen PEB delivers all of these

  • Clear spans to 90m — no internal columns interrupting production layouts
  • EOT crane runways engineered into PEB primary frame — no retrofit
  • Mezzanine floors designed and built as integral PEB structure element
  • Factory-quality fabricated structure — consistent finish and accuracy
  • Dock-level access doors and ramp provisions built into PEB design
  • Modular PEB system — lateral and longitudinal extension without demolition
A FUTURE OF INNOVATION AND GROWTH
SEC. 06 / ENDORSEMENT

Kaizen Smartbuild's commitment to the Fabcare partnership

“

As Kaizen Smartbuild and Fabcare continue their journey together, we look forward to taking on more ambitious projects, further innovating in the PEB construction space, and setting new benchmarks in the industry. Our shared vision of excellence and customer satisfaction drives us to keep pushing boundaries, ensuring that every project we undertake is a landmark in quality and innovation.

—Kaizen SmartbuildON THE FABCARE LONG-TERM PARTNERSHIP
“

Five years, three landmark projects, and a growing flagship facility at Reliance MET, Jhajjar — the Fabcare partnership reflects Kaizen Smartbuild's core commitment: deliver quality that clients return to, project after project.

—Kaizen SmartbuildON THE FABCARE LONG-TERM PARTNERSHIP
KEY TAKEAWAYS
SEC. 02 / TAKEAWAYS — INDEX 02

What this partnership proves

Three landmark projects over five years — showcasing the evolution of the Kaizen–Fabcare partnership through escalating scale, complexity, and trust.

01

Fabcare is a globally recognised leader in fabric care solutions — their washing and pressing machines are essential infrastructure at 5-star hotels and major airports worldwide.

02

Kaizen Smartbuild has partnered with Fabcare on three landmark PEB projects over five years — each larger and more complex than the last.

03

Project 1 (Mundra Industrial Area, Delhi): Washing machine manufacturing unit — the foundation of the partnership.

04

Project 2 (Mundka Industrial Area, Delhi): Warehouse mezzanine building — trust extended to a different project type at a different location.

05

Project 3 (Reliance MET, Jhajjar): 1.25 lakh sq ft facility with mezzanine areas and cranes — Fabcare's flagship India manufacturing investment and Kaizen's largest Fabcare delivery.

06

Five years, three projects, escalating scale and complexity — the Kaizen–Fabcare partnership is a blueprint for how long-term client relationships are built through consistent quality and delivery.

Build a lasting partnership with Kaizen Smartbuild

From your first manufacturing unit to a 1.25 lakh sq ft flagship facility — Kaizen delivers the quality, innovation, and reliability that builds partnerships for the long term. Free consultation available.

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